Definisyon pwodwi
Annealed pure iron plates represent the pinnacle of soft magnetic materials, manufactured through precisely controlled thermal processing (>99.8% Fe) to achieve exceptional electromagnetic properties unattainable with standard cold-rolled variants. Unlike conventional cold-rolled sheets that retain work-hardened dislocation structures, annealing at 780℃±20℃under inert atmosphere triggers complete recrystallization-transforming strained grains into uniform 15-25μm microstructures equiaxed . pwosesis sa a elimine ensiste rezidyèl pandan y ap diminye coercivity a mwens pase oswa egal a 80 A/m ak ogmante pèmeyabilite a 5, 000 - 10, {{15} Pèt, dansite segondè flux, ak estabilite dimansyon anba jaden dinamik dinamik.
Espesifikasyon teknik
|
Paramèt |
Espesifikasyon |
Tès estanda |
|
Pite |
Pi gran pase oswa egal a 99.8% Fe (DT4C/DT4E klas ki disponib) |
Spark OES |
|
Epesè Range |
0.14 mm - 6.0 mm (lajè koutim jiska 1,850 mm) |
ASTM A370 |
|
Coercivity (HC) |
Mwens pase oswa egal a 80 A/m |
IEC60404-4 |
|
Pèmeyabilite (μi) |
5,000–10,000 μH/m |
IEC60404-4 |
|
Fòs rupture |
180-250 MPa (mouri-mou rkwit) |
ASTM E8 |
|
Elongasyon |
Pi gran pase oswa egal a 40% |
ISO 6892-1 |
|
Fini sifas |
Ma (Ra 0.5-2.0 μm) klere (RA mwens pase oswa egal a 0.1 μm) |
ISO 4287 |
Remak: Custom rkwir sik (subcritical/rkristalizasyon) ki disponib pou balanse duktilite vs . pèfòmans mayetik .
Avantaj nan rkwir: Ki jan pwosesis tèmik transfòme pèfòmans
1. Recristalizasyon-kondwi amelyorasyon pwopriyete
Pandan rkwir, fè frèt-woule pi fè sibi twa chanjman faz kritik:
- Recovery (300-450 degre): rerimanite debwatman diminye rezidyèl ensiste pa 85% san yo pa chanje mòfoloji grenn .
- Recristalizasyon (550-720 degre): souch-gratis grenn nikleyè, ranplase estrikti defòme ak restore duktilite (elongasyon sote soti nan<10% to >40%).
- Grain Growth (>750 degre): kontwole coarsening optimize domèn mobilite miray, abati pèt isterez pa jiska 30% konpare ak materyèl unannealed .
2. atmosfè-kontwole decarburizasyon
Pwopriyetè nou kontinyèl rkwir anplwaye N₂-H₂ melanj (Dew Point: -45 degre) reyalize:
- rediksyon kabòn: kontni final C mwens pase oswa egal a 0 . 005%, elimine risk aje mayetik.
- Prevansyon Sifas Oksid: Oksijèn Presyon Pasyèl Kenbe anba a 10⁻²⁵ ATM, konsève sifas klere san yo pa marinated .
3. Teksti optimize
Pousantaj refwadisman pòs-anneal (15-30 degre /s) Ankouraje GOSS ({110}<001>) ak tèkstur kib, amelyore pèmeyabilite ansanm oryantasyon espesifik .
Poukisa enjenyè presize rkwir sou frèt-woule fè pi
1. Enhanced Formability: Annealed plates achieve r-values >1 . 8, pèmèt kofre gwo twou san fon-trase ak rapò rediksyon 30% san yo pa cracking kwen.
2. Pèfòmans ki estab: Decarburizasyon<0.005% C prevents magnetic aging-guaranteeing μ stability within ±3% over 10+ years.
3. Bri/Vibration Rediksyon: Estrikti grenn inifòm Koupe Magnetostriction-induit Humming nan transformateur pa 12db (a) .
4. konpatibilite soude: ekivalans kabòn ki ba (CE<0.12) permits TIG welding without HAZ embrittlement-critical for sealed shielding enclosures.
FAQs
K: Ki jan rkwir afekte rezistans korozyon?
A: Pandan ke rkwir retire rezidyèl ensiste ki akselere korozyon, fè pi toujou mande pou penti pwoteksyon (Electroless Ni, Zn-Ni) pou anviwònman imid . nou ofri pre-plake opsyon ak adezyon-pwomosyon fini ma .}
K: Èske mwen ka reyalize tou de gwo fòs ak ba -coercivity?
A: Wi-po-woule tanpèt (3-5% rediksyon post-annealing) ogmante fòs sede a 280MPA pandan w ap kenbe HC mwens pase oswa egal a 95 A/M . Ideyal pou vibre armatures .
K: Ki metòd koupe yo rekòmande?
A: waterjet (abrazif-gratis) oswa lazè fib (1-2kW N₂-Assist) anpeche kwen redi . blanch mekanik mande pou poli mouri ak mwens pase oswa egal a clearance 3μm .
Valè-te ajoute pwosesis
- Precision koupe: tolerans a ± 0.02mm ak burr-gratis bor
- Tretman sifas: Ni-flash (0.5-3μm), pasivasyon kromat, oswa vèni izolasyon
- Estrès sekou rkwad: Pou machin machinèd retabli pwopriyete mayetik
Baj popilè: rkwit plak fè pi, Lachin rkwit pi plak fè manifaktirè, Swèd, faktori


